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Bonfiglioli's Solutions For Asphalt Processes

Asphalt Batch Mix Plant

Established in 2015, Nilang Asphalt is a leading road construction equipment manufacturing company in Gujarat. It manufactures a diverse range of asphalt handling machines such as Asphalt Drum Mix plant, Asphalt Batch Mix plant, Wet Mix Macadam plant, Asphalt Recycling equipment (RAP), Bitumen Sprayer, Fuel Tanks, Special purpose tanks among others. It is an ISO 9001:2015 certified company and has its own manufacturing facilities with 70% exports, across the globe. Nilang Asphalt was exploring ways to make its Twin Shaft/Pug Mill technically superior by increasing the torque and at the same time be cost competitive. Bonfiglioli helped Nilang Asphalt design a solution using its customised Planetary/Helical Bevel Planetary Gearbox. This allowed Nilang Asphalt to optimally enable mixer synchronisation of their Twin Shaft/Pug Mill machinery that resulted in higher torque and longer bearing life along with increase in cost savings.
 
Bonfiglioli’s highly flexible, technically superior and customized drive solutions helped Nilang Asphalt achieve high torque mixer synchronisation with high torque for Twin Shaft/Pug Mill equipment.

300R Series Industrial Planetary Gearmotors & Units

Bonfiglioli's 300R Series is an outstanding solution for all heavy-duty applications where compactness is not an option. Thanks to its modular design, the 300R Series can be customized to match an extremely wide range of applications. Bonfiglioli's expertise in planetary technology ensures high-quality product design and manufacturing procedures. The 300R Series operates without unwanted downtime even in the harshest environments. This planetary gearbox achieves top-class flexibility thanks to several outputs, as well as input configurations available for all 20 sizes. The 300R Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors (BN-BE-BX/M-ME-MX) can be coupled with 300R Series gearboxes, providing our customers a complete solution.

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TA Series Specific Shaft Mounted Gearmotors & Units

The TA Series has long has long been established as a best seller for quarry and mine applications where absolute reliability and low maintenance are key factors. Another winning factor is the backstop option that prevents back driving in the case of inclined conveyors. This gearbox can be completed by selecting from a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors, both IEC and compact (BN-BE-BX/M-ME-MX), can be coupled with the TA Series providing our customers a complete drive solution.

 
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F Series Helical Parallel-Shaft Gearmotors & Unit

The F Series is an outstanding solution for customers looking for a drive that can maximize mounting flexibility. Thanks to the housing's lateral holes, the F Series can also be side mounted directly into the machine, in addition to all the conventional mounting positions. This gearmotor guarantees elevated efficiency, reliability and low-noise operation. High torque density, a range of wide gear ratios and a compact design complete the F Series' characteristics. The F Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX/M-ME-MX), servomotors (BMD) and reluctance motors (BSR) can be coupled with the F Series.

 
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Customized, high-performance and low-maintenance solutions


 
Mr.Ajay Tripathi
Managing Director, Nilang Asphalt Equipments Pvt.Ltd.

To know more about Nilang Asphalt, visit
www.nilangasphalt.com
 
Nilang Asphalt approached Bonfiglioli for a customised solution for its Twin Shaft/Pug Mill. The need was to ensure synchronisation for their Twin Shaft / Pug Mill Mixer equipment. In their application, the twin shafts were 900 mm apart and it was required that these shafts rotated in unison clock and anti-clockwise respectively.
 
Our need was to ensure that we are able to reach out and provide prompt after-sales service and spares replacements to our global customers, which make up over 50% of our entire business! Bonfiglioli was perfect - with their reliable drive solution, breakdowns are down to nearly zero in our Asphalt Batch Mix Plant. I can share that today, we have more than 100 asphalt batch mixing plants that are up and running smoothly. Continuous operations and zero failures - that is what Bonfiglioli has meant for us.

High performance, flexible and customized solutions that ensure smooth functioning of Asphalt Twin Shaft/Plug Mill Mixer

Bonfiglioli Sales and Customer Application Engineering (CAE) team had carried out an in-depth application study of the Twin Shaft / Pug Mixer equipment. In order to ensure a synchronous mixing process while factoring the distance and fluctuating load, Bonfiglioli developed a customized Combined Planetary/Helical Bevel Gearbox with a higher efficiency and performance as compared to the standard Helical Bevel Gearbox. The highly flexible, customized solution is technically superior to the other existing solutions, that resulted in higher torque, increased bearing life and overall cost savings. With a visit to Bonfiglioli’s R&D Center, the customer was assured of its commitment to deliver high quality products with unmatched global expertise and superior service assurance.

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