E-mobility Solutions

About E-mobility Solutions

With an experience of over 40 years, Bonfiglioli is well-placed to back the e-Mobility industry and conceives, designs and produces products for Electric Cars & lightweight vehicles apart from a wide range of electrical equipment.

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Products for E-mobility Solutions

600D Series

Bonfiglioli supplies versatile, low-noise drives coupled with electric motors for all-electric, battery-powered vehicles such as urban passenger cars, commercial vehicles and delivery trucks. This solution ensures a more energy-efficient operation and extended autonomy from the battery thanks to optimized, low backlash helical gears and high-speed bearings. The Bonfiglioli 600D Series of drives is extremely lightweight thanks to cast aluminum casings developed with Bonfiglioli's extensive process expertise. The 600D drives allow vehicle manufacturers to satisfy even the toughest restrictions on gross vehicle weight. They are complemented by a range of electric motors, inverters and matched mechanical joints and shafts to provide vehicle OEMs with complete powertrain solutions.

600F Series

Bonfiglioli supplies high-efficiency, low-noise planetary axles and drives with integrated high performance electric motors and low maintenance braking systems for Class 1 material handling vehicles. Typical applications include 3- and 4-wheel counterbalance lift trucks and ground support equipment. Bonfiglioli electric powertrains are fully tested in the factory and guarantee reduced energy consumption. This, in turn, means longer battery operating times, extended service intervals and lower cost of ownership. Bonfiglioli 600F Series drives are complemented by a range of idle steering systems based on axles or steering units, depending on the number of wheels on the vehicle.

600W0C Series

600W0C units are typically applied in the rear section of 3- and 4-wheel counterbalanced forklifts. They can be axles or steering units for twin wheels. Depending on the steering unit model, anti-vibration parts can be included, and they serve as support for fixing brackets. The hydraulic steering guarantees a high steering angle to minimize the vehicle's steering radius and allow the truck to move easily in narrow aisles. Depending on the customers' needs, it is possible to customize the unit's main dimensions and other characteristics, such as adding a potentiometer to read the steering angle.

El Series

Bonfiglioli EL powertrains are a perfect match for the most demanding warehousing applications (Class 2 and Class 3). Warehousing trucks require high maneuverability in tight spaces, provided by drives like the EL series drives, with the smallest operating radius in vertical arrangements.

600WE Series

Bonfiglioli 600WE planetary drives incorporate an integrated, maintenance-free electric motor and offer significant benefits, including compact dimensions, low noise and high efficiency. 600 Series drives are designed for use with all kinds of aerial platforms and other types of mobile machinery, for indoor and outdoor use. This advanced powertrain solution uses a two- or three-stage gearbox offering reduction ratios of up to 1:145 to satisfy the widest possible range of needs. The gearbox is coupled with a low-voltage induction motor (BT Series), specially developed for traction power and control applications.

700 CE

Bonfiglioli 700CE planetary drives coupled with a high-power density electric motor are specifically designed for high-voltage hybrid powertrain systems. Many years of installation on crusher machines is concrete proof of the efficiency of these electric drive solutions. An integrated, maintenance-free IPM (internal permanent magnet) electric motor is included, giving significant benefits in terms of dimensions and efficiency. The motor design is flexible from a cooling type standpoint: 700CE series drives coupled with air-cooled motors are designed to be installed on all kinds of crushers and screeners, weighting up 60 tons and with a max. speed of 3.5 to 4.0 km/h. Because they use the same motor with liquid cooling, some of these solutions can also be applied to other types of new-generation off-highway tracked machinery in the construction industry. For outdoor use on rough soils, the motor protection class is IP67. The overall length of the SAHR brake, is particularly limited, close to the size of a hydraulic motor.