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Manufacturing at Bonfiglioli ranges from assembly of customized and standard solutions to advanced production of gearmotors, inverters and motors.

Excellence and innovation drive each process to provide our customers with the best possible product. Attention to detail goes into even the smallest parts, and this focus keeps the world’s most demanding customers coming back to Bonfiglioli again and again.

Our Plants

Our worldwide reach always puts us where our customers need us. We believe that deep understanding of application requirements - both technical and environmental - make the difference in providing the right products in a timely manner.

Over the years, our plants have developed special expertise in specific product lines. The company’s plants are interconnected to serve the market efficiently.
Our Plants
  • Forlì, Italy

    Date of birth

    1975

    Type

    Production / assembly

    Product lines

    Garboxes and gearmotors - Travel drives, slew drives, winch drives

    Sector serve

    Construction, Agriculture & Forestry Logistics, Intralogistics, Mining, Wind, Marine & offshore

    Special features

    Total verticalisation of production processes, Integrated R&D centre for product and process innovation
  • Rovereto, Italy

    Date of birth

    2011

    Type

    Production / Assembly

    Product lines

    Precision Planetary Gearboxes & Gearmotors, Electric motors

    Sector serve

    Food & Beverage, Packaging, Textile, Intralogistics, Logistics, Mining

    Special features

    Total verticalisation of production processes, Integrated R&D centre for product and process innovation, Machine assembly
  • Vignola, Italy

    Date of birth

    1905

    Type

    Assembly

    Product lines

    Industrial Gearmotors

    Sector serve

    Food & Beverage, Packaging, Textile, Logistics, Marine & offshore

    Special features

    Vibrational tests on final product
  • Calderara di Reno, Italy

    Date of birth

    2019

    Type

    Production / Assembly

    Product lines

    Industrial Gearmotors

    Sector serve

    Food & Beverage, Packaging, Textile, Logistics, Marine & offshore

    Special features

    Completely sustainable with zero impact on the environment
  • Calderara di Reno, Italy

    Date of birth

    1994

    Type

    Production / Assembly

    Product lines

    Industrial Gearmotors (Right-angle Gearmotors & units)

    Sector serve

    Food & Beverage, Packaging, Textile
  • São Paulo, Brazil

    Date of birth

    2008

    Type

    Production / Assembly

    Product lines

    Slew drives

    Sector serve

    Wind
  • Chennai, India

    Date of birth

    1999

    Type

    Assembly

    Product lines

    Industrial Heavy Duty Geared products, Industrial Gearmotors, Travel drives, Slew drives, Winch drives 

    Sector serve

    Construction, Mining, Agriculture & Forestry, Logistics

    Special features

    Zero discharge facility – IGBC Gold category, Test lab for endurance and performance testing
  • Sriperumbudur Taluk, India

    Date of birth

    2011

    Type

    Production

    Product lines

    Industrial Heavy Duty Geared products

    Sector serve

    Food & Beverage, Packaging, Textile, Intralogistics, Logistics, Mining
  • Maharashtra, India

    Date of birth

    2017

    Type

    Assembly

    Product lines

    Industrial Gearmotors

    Sector serve

    Food & Beverage, Packaging, Textile, Intralogistics, Logistics

    Special features

    Contain 11 assembly centres and 2,000 warehouse locations, all built to the highest standards of quality and safety, consistent with Bonfiglioli requirements over the world.
  • Binh Duong Province, Vietnam

    Date of birth

    2008

    Type

    Production / Assembly

    Product lines

    Industrial Gearmotors, Electric motors

    Sector serve

    Food & Beverage, Packaging, Textile, Intralogistics, Logistics
  • Shanghai, P.R.China

    Date of birth

    2004

    Type

    Assembly

    Product lines

    Gearboxes and gearmotors - Travel drives, slew drives - inverters

    Sector serve

    Construction, Agriculture & Forestry, Logistics, Intralogistics, Wind, Marine & offshore, Food & Beverage, Packaging, Textile, Intralogistics, Logistics
  • Hattingen, Germany

    Date of birth

    1876 (2016)

    Type

    Production / Assembly

    Product lines

    Travel drives, Slew drives, Cutter drives, winch drives

    Sector serve

    Mining, Consutruction, Agriculture & Forestry, Marine & offshore

    Special features

    Structural parts in high quality forged steel
  • Krefeld, Germany

    Date of birth

    2001

    Type

    Production / Assembly

    Product lines

    Inverters

    Sector serve

    Textile, Packaging, Food & beverage, Logistic & Industrial cranes
  • Považská Bystrica, Slovakia

    Date of birth

    2005

    Type

    Production / Assembly

    Product lines

    Heavy duty industrial products - 4 product lines (S300, VF, ACFS, HD)

    Sector serve

    Mining, Logistics
  • Kentucky, United States

    Date of birth

    2007

    Type

    Assembly

    Product lines

    Industrial Gearmotors,Industrial Heavy Duty Geared products, Travel Drive 

    Sector serve

    Material working, Construction, Logistics, Food & Beverage, Intralogistics, Packaging, Agriculture and Forestry, Mining, Textile
  • Warrington, UK

    Date of birth

    1991

    Type

    Assembly

    Product lines

    Travel drives, Slew drives, Gearmotors

    Sector serve

    Construction, Marine & offshore, Agriculture & Forestry, Intralogistics
  • Worcestershire, UK

    Date of birth

    2003

    Type

    Assembly

    Product lines

    Industrial Gearmotors, Industrial Heavy Duty Geared products

    Sector serve

    Food & Beverage, Packaging, Textile, Intralogistics, Logistics, Mining
  • Glendenning New South Wales, Australia

    Date of birth

    1988

    Type

    Production

    Product lines

    Industrial Gearmotors, Industrial Heavy Duty Geared products, Travel drives, Slew drives, Gearmotors

    Sector serve

    Mining, Logistics, Intralogistics, Marine & Offshore, Construction, Food & Beverage
  • Victoria, Australia

    Date of birth

    1988

    Type

    Production

    Product lines

    Industrial Gearmotors, Industrial Heavy Duty Geared products, Travel drives, Slew drives, Gearmotors

    Sector serve

    Mining, Logistics, Intralogistics, Marine & Offshore, Construction, Food & Beverage
  • Auckland, New Zealand

    Date of birth

    2003

    Type

    Production

    Product lines

    Industrial Gearmotors, Industrial Heavy Duty Geared products, Travel drives, Slew drives, Gearmotors

    Sector serve

    Mining, Logistics, Intralogistics, Marine & Offshore, Construction, Food & Beverage
24
Branches
14
Plants
Find your contact

Driven by excellence

Bonfiglioli Business Operational Excellence Program is based on eight main pillars that drive all internal processes to better serve our customers.

Continuous improvement in on-time delivery, lead time, component quality, and production loss reduction is our priority every day.

Bonfiglioli Business Operational Excellence Program

  • Bonfiglioli Production System
  • Bonfiglioli Supply Chain System
  • Bonfiglioli Quality System
  • Bonfiglioli Sourcing System
  • Bonfiglioli R&D System
  • Bonfiglioli IT System
  • Bonfiglioli HSE System
  • Bonfiglioli SalesSystem
Our people are also a main pillar creating solutions to meet our customers’needs. Our skilled workforce can adapt to change and evolve - they are a mandatory asset for serving the market successfully.

Our operations are consistent around the world and offer our workers a safe, solid, attractive environment where they can thrive every day.
Performance measurement and process uniformity guarantee our customers the same quality of production and assembly wherever needed.

Some of our production lines around the world are dedicated to individual customers and are testifying of Bonfiglioli capability to become a true partner to its customers.

We know that product quality must be stable throughout the entire plant and machine’s life cycle. That is why simulating, testing, and optimizing processes before real-world operation is fundamental to each of our solutions.
Learn more about Bonfiglioli’s R&D

Industry 4.0

Digitalization promises improved production quality, more flexibility, less downtime, lower costs and more efficiency. Digitization of production and assembly processes is the key to optimizing long-running processes and boosting flexibility and efficiency.
Our plants’interconnectivity lets us increase production capacity through precise monitoring of our global operations.

Bonfiglioli's vision of Industry 4.0

  • Transversal
    Digital ID
  • Data analytics
  • Digital Quality
    Digital poka yoke
  • Automated QC
  • E-training
  • Digital Supply Chain
    Smart internal logistics
  • Digital shipping scheduling
  • Digital E2E integration
  • Manufacturing
    Digital poka yoke
  • Smart data visualization
  • Advanced warehouse
    Smart Picking
  • Dynamic scheduling

Bonfiglioli’s Industry 4.0 vision

At Bonfiglioli, we believe that the fourth industrial revolution can bring about the true lean enterprise. Industry 4.0 permits a much richer understanding of the customer needs and allows immediate sharing of demand data throughout complex supply chains and networks.
 
Industry 4.0 enables much quicker flow of customized products and can radically reduce inventories throughout the supply chain reducing our customers’ machines time-to-market.
End-to-end digital integration of our suppliers is another key element that will support our operational processes from the beginning. From smart internal logistics to dynamic shipping schedules, our suppliers are true partners working alongside us.

Last but not least, advanced warehouse processes, including smart picking and dynamic scheduling, are key to delivering our customers ‘orders. By connecting the machines directly to the internal IT System, tomorrow we will be able to monitor precisely and optimize each step of the production and assembly process through interpretation of data.

Bonfiglioli Manufacturing Execution System

Already operating in several plants, the Bonfiglioli Manufacturing Execution System is a tangible example of how Bonfiglioli combines Industry 4.0 with lean management. Through the intelligent production monitoring, we can measure in real time all production processes ‘to continuously improve each step from start to shipment.

The Bonfiglioli Manufacturing Execution System allows better control of information and lets us be more efficient when our customers need answers.
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